Phosphating line LNAP-12
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Product code: 245227
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Extended warranty
An additional 6 months warranty from our campaign
Extended warranty - we are confident in the quality of the products we supply, so we offer our customers an additional 6 months warranty from our company to the standard warranty period from the manufacturer. For the entire range, which you can find on our website.
Proven manufacturer
We were on the production floor and checked it out
Only tested equipment - we only supply equipment from manufacturers whose factories we have visited and made sure that their quality is worth your attention.
Professional service
We guarantee quality and prompt service
Professional service - our team provides quality service at all stages of your equipment's life: installation and setup, warranty and post-warranty service and repair.
Characteristics
Phosphating line LNAP-12
Method of fixing parts
On racks
Backwash water flow rate, m³/h
5
Tap water pressure, MPa
0,2-0,4
Line startup time, min
240
Load capacity of the automatic handler, kg
250
Horizontal movement speed of the automatic handler, m/s
0,25-0,4
Lifting speed of the automatic handler carriage, m/s
0,15-0,3
Climatic category according to GOST 15150-69
UHL climatic category 4.2
Phosphating bath material
Stainless steel, thermal insulation, casing made of PP or PVC
Bath material
PP or PVC
Tank wall thickness, mm
12
Tank bottom thickness, mm
15
Flange thickness, mm
15
Bath heating method
Electric heater (immersion heater)
Material of electric heaters (heating elements)
Titanium
Тип
Single-row
Description
Phosphating line LNAP-12
The phosphating line is designed for complex chemical and electrochemical treatment of metal products with the application of an anti-corrosion phosphate coating. The equipment includes a full technological cycle: degreasing, rinsing, pickling, neutralization, phosphating, and final treatment. The line is equipped with an automated PLC-based control system, exhaust ventilation, and a system for monitoring temperature and solution levels, ensuring stable process performance and high coating quality.
Main equipment:
- Electrical control cabinet — 1 pc
- Convection drying unit made of stainless steel with thermal insulation — 1 pc
- Metal frame structure — 1 set
- Electrical equipment — 1 set
- Ventilation system — 1 set
- Automatic handling system — 1 pc
- Loading table — 1 pc
- Oil cleaning tank — 1 pc
- FGV filter — 1 pc
- Filter unit — 1 pc
- Voltage converter 15V 400A — 1 pc
Process tanks (2000×800×800 mm)
- Electrochemical degreasing tank (with oil separator filter) — 1 pc
- Hot rinsing tanks — 2 pcs
- Cold rinsing tanks — 4 pcs
- Pickling tank — 1 pc
- Neutralization tank — 1 pc
- Soap solution treatment tank — 1 pc
- Phosphating tank — 1 pc
- Oiling tank — 1 pc
Design features
- Technological covers on all tanks
- Stainless steel technological grid in the phosphating tank
Steel structures:
- Walkways for personnel movement
- Stairs for access to walkways
- Loading and unloading stands for parts
- Hanging frames for transporting parts along the line
- Structure material — corrosion-resistant
Exhaust ventilation system
- Side suction hoods
- Main exhaust duct running along the line
- Pressure regulation devices (polypropylene PP)
- FGV filter
- Fan
Electrical equipment and automation
- PLC-based control cabinet
- Protective switching equipment for all electrical systems
- Automatic regulation of tank heating
- Automatic temperature maintenance of tanks
- Automatic monitoring of solution level in tanks
Technical documentation
- Operating manual
- Electrical schematic
- Equipment passport
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